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MIL-DTL-15024: Complete Guide to Military Identification Labels, Plates and Tags

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MIL-DTL-15024: Complete Guide to Military Identification Labels

Key Takeaway

  • The specification MIL‑DTL‑15024 (latest revision G) standardizes the materials, marking methods, environmental testing, and compliance requirements for durable identification labels, data plates, and tags used on military and industrial equipment — ensuring long‑term legibility and durability even in extreme conditions.
  • How does military equipment maintain accurate, durable identification labels even after years of exposure to saltwater corrosion, extreme temperatures, hydraulic fluids, and intense UV radiation? The answer lies in MIL-DTL-15024—a rigorous military specification that defines exactly how identification labels, plates, tags, and bands must be manufactured, tested, and applied to defense equipment.

    Whether you’re a procurement specialist preparing contract documents, an engineer selecting identification solutions for military hardware, or a manufacturer seeking to understand compliance requirements, this guide covers everything you need to know about MIL-DTL-15024, including the differences between revision F and the current revision G standard.

    What is MIL-DTL-15024?

    What is MIL-DTL-15024?

    MIL-DTL-15024 is a Department of Defense performance specification that establishes the physical characteristics, material requirements, and testing standards for identification devices—including plates, tags, and bands—used to mark military equipment. These identification devices display critical information such as nomenclature, part numbers, serial numbers, voltage specifications, manufacturer data, and safety warnings on electrical, electronic, and mechanical military equipment.

    The specification ensures that UID (Unique Identification) labels remain legible and intact throughout the operational life of equipment, regardless of environmental conditions. From aircraft instrument panels to naval vessel systems, from ground vehicle components to weapon systems—MIL-DTL-15024 governs how military assets are permanently identified.

    Current Version: MIL-DTL-15024G (2018)

    Important: The current active specification is MIL-DTL-15024G, published March 3, 2018, which supersedes MIL-DTL-15024F (November 28, 1997). However, many existing contracts and legacy equipment still reference revision F, making it essential to understand both versions.

    Key differences between F and G:

    • Type K removed: Cable bands (Type K1 and K2) were eliminated in revision G
    • Type E expanded: Now includes sublimation and digital printing methods (previously only screen or litho print)
    • Type G broadened: Expanded from adhesive-backed plates to include foils, vinyl, and polyester labels
    • Updated test standards: References to current ASTM and MIL-STD versions
    • Enhanced environmental requirements: More rigorous testing protocols

    When each version applies:

    • New contracts (post-2018): Should specify MIL-DTL-15024G
    • Legacy contracts: May reference MIL-DTL-15024F; continue using specified version
    • Replacement parts: Match the version specified in original equipment documentation
    • Commercial adoption: Use revision G for current best practices

    Types of Identification Devices: A-L Classification

    MIL-DTL-15024 Identification Devices

    MIL-DTL-15024 defines multiple types of identification devices, each optimized for specific materials, marking methods, and environmental conditions. Understanding these types is crucial for selecting the right identification solution.

    Complete Type Breakdown

    TypeDescriptionMaterial OptionsMarking MethodMin. ThicknessBest Applications
    Type AChemically etched/engraved plateBrass, stainless steel, aluminumChemical etching (sunken or relief)0.03″Outdoor equipment, high durability needs
    Type BMechanically engraved plateBrass, stainless steel, aluminum, plasticMechanical engraving with fill0.03″Control panels, interior equipment
    Type CStamped plateBrass, stainless steel, aluminumStamped characters0.03″Heavy equipment, rugged applications
    Type DCast plateBronze, brassCast raised charactersVariesHeritage/traditional applications
    Type EPrinted plateBrass, steel, aluminum, plasticScreen/sublimation/digital print0.03″Protected interior environments only
    Type FLaminated plateNon-metallic laminatePrinted between transparent layersVariesInterior panels, protected areas
    Type GFoils, vinyl, polyester labelsAdhesive-backed foil/vinyl/polyesterIntegrated or surface printed0.012″ (adhesive)Flexible mounting, curved surfaces
    Type HPhotosensitive plate (Metalphoto®)Anodized aluminum per GG-P-455Photographic process with silver compounds0.02″Extreme durability, aerospace, marine
    Type JStamped tagPlastic, aluminum, stainless steelPermanent stamping0.03″Hanging identification, cable marking
    Type LLaser-generated plateAnodized aluminum, coated aluminum, phenolic plastic, stainless steelLaser marking/engraving0.005″-0.0625″High-precision, modern applications

    Type Selection Guide

    For maximum durability (20+ years): Type H (photosensitive) or Type L (laser anodized aluminum)

    For cost-effective solutions: Type B (mechanical engraving) or Type E (printing – interior only)

    For corrosive environments: Type A (chemical etch), Type H (photosensitive), or Type L Class 1

    For curved/flexible mounting: Type G (adhesive foils/vinyl)

    For traditional appearance: Type D (cast) or Type A (relief etched)

    Need help selecting the right type for your application? Contact our identification specialists for expert guidance on military specification labeling solutions.

    Label Requirements, Specifications & Compliance

    Understanding compliance requirements is critical for manufacturers and procurement professionals working with MIL-DTL-15024. Unlike commercial standards, military specifications demand rigorous documentation, testing, and quality control.

    Physical and Marking Requirements

    Character Size Standards:

    • General characters: Minimum 3/32 inch (0.094″) height
    • Nomenclature (item name): Minimum 3/16 inch (0.188″) height
    • Exception: Labels smaller than Size 1 in the standard size table may have proportionally smaller characters
    • Legibility: Must meet MIL-STD-1472 human engineering requirements

    Marking Information: Required data varies by application but typically includes:

    • Nomenclature (equipment name)
    • Part/model number
    • Serial number
    • Manufacturer identification code (CAGE code)
    • Contract number
    • National Stock Number (NSN) when applicable
    • Unique Identification (UID) per MIL-STD-130 when required
    • Voltage/electrical specifications for electrical equipment
    • Date of manufacture
    • Safety warnings and operational instructions

    Color Requirements: MIL-DTL-15024 specifies nine color styles using SAE AMS-STD-595 color standards:

    StyleBackground ColorCharacter ColorCommon Use
    Style I
    White (SAE 37875)
    Black (SAE 37038)
    General equipment
    Style II
    Black (SAE 37038)
    White (SAE 37875)
    Electronic equipment default
    Style III
    Black (SAE 37038)
    Natural
    Anodized aluminum
    Style IV
    Natural
    Black (SAE 37038)
    Natural metal finish
    Style V
    Olive Drab (SAE 24084)
    White (SAE 37875)
    Tactical equipment
    Style VI
    Red (SAE 21105)
    White (SAE 37875)
    Warning/caution labels
    Style VII
    Yellow (SAE 23655)
    Black (SAE 37038)
    Attention/caution labels
    Style VIII
    Red (SAE 21105)
    Natural
    High-visibility warnings
    Style IX
    Orange (SAE 12197)
    Natural
    Safety/emergency equipment

    Material Requirements: All materials must be:

    • Fungus resistant (tested per ASTM G21)
    • Non-flammable
    • Compatible with the substrate surface
    • Capable of withstanding the same environmental conditions as the equipment
    • Free from materials that promote corrosion

    Compliance vs. Certification: What Manufacturers Need

    No formal certification required: Unlike some military specifications, MIL-DTL-15024 does not require third-party certification. However, manufacturers must demonstrate compliance through documentation and testing.

    Required compliance documentation:

    1. Certificate of Conformance (CoC)
      • Manufacturer’s declaration that products meet all specification requirements
      • Must include: specification number, revision, contract number, lot information
      • Traceability to materials and processes used
      • Signed by authorized company representative
    2. First Article Inspection (FAI)
      • Required when specified in contract documents
      • Complete dimensional, material, and performance verification
      • Full test report documenting all requirement verification
      • Government or customer approval before production begins
      • Typically required for new contracts or significant design changes
    3. Quality Control Documentation
      • Material certifications (ASTM compliance for metals, plastics)
      • Process control records
      • Inspection records
      • Test results (when testing is specified)
      • Traceability from raw materials through finished product
    4. Test Reports
      • When testing is specified in the contract
      • Must reference specific test methods and standards
      • Include pass/fail criteria and actual results
      • Performed by qualified testing facilities
      • Initial lot testing plus periodic retesting (typically every 6 months)

    Common compliance mistakes to avoid:

    • Using incorrect character sizes (too small for legibility requirements)
    • Selecting wrong color style for application
    • Inadequate documentation of material traceability
    • Insufficient environmental testing
    • Missing required information elements on labels
    • Wrong type selection for environmental conditions
    • Inadequate quality control procedures

    Inspection and Testing Requirements

    MIL-DTL-15024 inspection and testing

    Sampling procedures follow ASQ Z1.4 (ANSI/ASQ Z1.4, formerly MIL-STD-105):

    • For examination: Inspection Level III from each lot
    • For testing: Inspection Level S-4 when testing is required
    • Lot definition: All labels of same type, style, and size delivered at one time

    Major defects that result in lot rejection:

    • Finish failures (flaking, peeling, blistering, cracking, discoloration)
    • Physical hazards (burrs, sharp edges, delamination)
    • Incorrect colors
    • Illegibility or significant legibility reduction
    • Incorrect or missing information
    • Materials not as specified
    • Dimensions outside specification limits

    Testing frequency:

    • Initial lot: Complete testing per Table IV of specification
    • Periodic: Every six months for ongoing production
    • On-demand: When specified by contract or when design changes occur

    Environmental and Performance Testing

    MIL-DTL-15024 labels must survive extreme conditions without degradation. The specification outlines rigorous testing protocols that vary by type and intended application.

    Standard Test Requirements

    1. Temperature Cycling (MIL-STD-202, Method 107)

    • Condition A: 3 cycles between temperature extremes
    • Condition B: 3 cycles with different thermal profile
    • Purpose: Verifies labels withstand thermal expansion/contraction
    • Required for: All metallic types (A, B, C, D, H, L) and specific non-metallic types

    2. Weather Resistance (ASTM D7869)

    • 7-day test: Daylight with water spray and humidity cycle (most types)
    • 30-day test: Extended outdoor exposure simulation (higher durability types)
    • Simulates: Multiple years of outdoor weathering
    • Verifies: UV resistance, water resistance, temperature cycling

    3. Abrasion Resistance (ASTM D4060 – Taber Abraser)

    • 500 cycles: Standard durability requirement
    • 4,000 cycles: Enhanced durability for high-wear applications
    • Purpose: Ensures marking withstands handling, cleaning, maintenance contact
    • Critical for: Type H photosensitive plates and high-use equipment labels

    4. Salt Spray Corrosion (ASTM B117)

    • 336 hours: Continuous salt fog exposure (14 days)
    • Purpose: Simulates marine/coastal environmental corrosion
    • Required for: Metallic types intended for naval/marine applications
    • Critical for: Ships, submarines, coastal installations, offshore equipment

    5. Fluid Resistance (MIL-STD-810, Method 504)

    • Test fluids: Cleaning compounds, hydraulic fluids, fuels, oils per contract
    • Exposure: Immersion or contact per specified procedures
    • Purpose: Ensures labels survive contact with operational fluids
    • Application-specific: Test fluids selected based on equipment environment

    6. Flammability (MIL-HDBK-454, Guideline 3)

    • Requirement: Non-flammable materials only
    • Critical for: Aircraft, enclosed spaces, fire-sensitive applications
    • Note: Type F laminated plates must meet self-extinguishing requirements

    7. Fungus Resistance (ASTM G21)

    • Requirement: Visual reading of “0” (no fungal growth)
    • Duration: 28 days exposure to fungal spores under optimal growth conditions
    • Required for: Non-metallic types (plastics, laminates)
    • Critical for: Tropical deployments, high-humidity environments

    Which Tests Apply to Which Types?

    Not all types require all tests. The specification’s Table IV defines requirements:

    Most rigorous testing: Type H (photosensitive) and Type L (laser-generated) metallic plates undergo all applicable tests including 4,000-cycle abrasion and 30-day weather testing.

    Moderate testing: Types A, B, C (metallic engraved/etched plates) require comprehensive testing except extended abrasion.

    Limited testing: Type E (printed plates) and Type F (laminated) have reduced testing since they’re specified for protected environments only.

    Test exemptions: Some tests apply only to metallic or non-metallic types (e.g., salt spray for metallic, fungus testing for non-metallic).

    Materials and Manufacturing Methods

    MIL-DTL-15024 materials

    Approved Materials by Category

    Metallic materials:

    • Aluminum alloys (ASTM B209/B209M): Lightweight, excellent corrosion resistance when anodized, most common for aircraft/aerospace
    • Brass (ASTM B36/B36M): Traditional material, good corrosion resistance, excellent engraving characteristics
    • Stainless steel: Maximum corrosion resistance, ideal for marine environments, higher cost
    • Bronze: Cast plates, traditional applications, excellent longevity

    Non-metallic materials:

    • Phenolic plastic (ASTM D709, Grade ES-1, 2, or 3): Engraving, laminating, must be opaque and fungus-resistant
    • Polyester films: Type G labels, flexible, good chemical resistance
    • Vinyl films: Type G labels, conformable to curves, indoor/protected outdoor use
    • Acrylic laminates: Type F plates, multilayer construction, protected environments

    Coatings and finishes:

    • Anodized coatings (MIL-A-8625F): Type II Class 1 (clear) or Class 2 (color), required for aluminum per GG-P-455
    • Paint/enamel fills: Must be hard, durable, fungus-resistant, appropriate opacity
    • Protective overcoats: Moisture-resistant clear coatings when required

    Adhesives:

    • Pressure-sensitive (double-coated tape, transfer tape)
    • Must be compatible with substrate and environment
    • Fungus-resistant formulations
    • Full-back coverage required (no spot adhesive)

    Recycled materials acceptable: Recycled, recovered, or environmentally preferable materials may be used if they meet or exceed all operational and maintenance requirements.

    Manufacturing Processes

    Chemical etching (Type A): Photoresist masking followed by acid etching creates permanent sunken or relief characters. Depth minimum 0.003″ for filled plates. Provides excellent durability and chemical resistance.

    Mechanical engraving (Type B): Computer-controlled or pantograph engraving removes material to create characters. Minimum depth 0.008″ ensures durability. Filled with contrasting color for visibility.

    Photosensitive anodizing (Type H): The “Metalphoto®” process integrates silver compounds into anodized aluminum through photographic exposure. Creates images sealed beneath clear anodic layer, providing exceptional durability—tested to withstand 1000°F exposure, 720-hour salt spray, and decades of outdoor weathering.

    Laser marking (Type L): High-energy lasers create permanent marks by:

    • Removing anodic coatings (Class 1 – black anodized with silver)
    • Ablating surface coatings (Class 2 – coated aluminum)
    • Engraving into material (Class 3 – phenolic plastic)
    • Marking ceramic coatings (Class 4 – bonded stainless steel)

    Digital/screen printing (Type E): Modern printing technologies allow full-color graphics and complex layouts. Must be overcoated with protective clear film. Limited to protected interior environments due to lower durability.

    Applications Across Military and Commercial Sectors

    military and defense applications for MIL-DTL-15024

    Military and Defense Applications

    Aerospace:

    • Aircraft instrumentation panels and control surfaces
    • Avionics equipment identification
    • Missile and munitions marking
    • Spacecraft systems (NASA uses MIL-DTL-15024 standards)
    • Maintenance access panels and service instructions
    • Safety placards and warning labels

    Naval/Marine:

    • Surface ship system identification
    • Submarine interior and exterior equipment marking
    • Corrosion-resistant nameplates and labels for saltwater environments
    • Below-deck and topside applications
    • Damage control equipment marking

    Ground Systems:

    • Combat vehicles (tanks, armored personnel carriers)
    • Tactical wheeled vehicles
    • Support and logistics equipment
    • Training systems and simulators
    • Field maintenance equipment

    Weapons Systems:

    • Fire control systems
    • Electronic warfare equipment
    • Communications systems
    • Power generation and distribution equipment

    Commercial and Industrial Adoption

    Many commercial sectors adopt MIL-DTL-15024 standards for demanding applications:

    Oil & Gas: Offshore platforms, refineries, and pipelines use Type H plates for 20+ year identification in corrosive petrochemical environments.

    Nuclear Industry: Reactor equipment labeling, safety-critical component identification where longevity and regulatory compliance are paramount.

    Chemical Processing: Equipment exposed to aggressive chemicals, high temperatures, and frequent cleaning.

    Marine Industry: Commercial vessels, offshore installations, port equipment facing saltwater corrosion.

    Heavy Equipment: Mining, construction, and agricultural equipment requiring durable identification.

    Utilities: Power generation facilities, transmission equipment, substations where long-term identification reliability is critical.

    Looking for military-specification identification solutions for your critical equipment? Explore MPC’s Metalphoto® anodized aluminum nameplates meeting MIL-DTL-15024 Type H requirements for maximum durability.

    List of Military Standards and Specifications

    MIL-DTL-15024 works in conjunction with other military standards to create a comprehensive identification system:

    MIL-STD-130 – Identification Marking of U.S. Military Property: Defines WHAT information must be marked and HOW it should be formatted, including Unique Identification (UID) requirements using 2D Data Matrix codes. MIL-DTL-15024 defines the physical label specifications that implement MIL-STD-130 requirements.

    MIL-DTL-19834 – Metal Foil, Adhesive Backed: Covers adhesive-backed metal foil identification plates, closely related to Type G labels in MIL-DTL-15024. Often used interchangeably depending on contract specifications.

    GG-P-455 – Photographic, Photosensitive, Anodized Aluminum: The federal specification governing Type H photosensitive plates (Metalphoto®). Defines the anodizing and photographic process requirements.

    MIL-STD-1472 – Human Engineering: Establishes legibility requirements including character sizing, spacing, contrast ratios, and viewing distance considerations that affect label design.

    MIL-STD-810 – Environmental Engineering: Provides environmental test methods including Method 504 (fluid contamination) referenced in MIL-DTL-15024 testing requirements.

    Acquisition and Procurement Guidelines

    What Acquisition Documents Must Specify

    When preparing contracts, purchase orders, or statements of work for MIL-DTL-15024 labels, specify:

    1. Specification version – MIL-DTL-15024G (current) or F if required by legacy contract
    2. Type of identification device – Type A through L based on application requirements
    3. Required marking information – All data elements to appear on labels
    4. Format and sequencing – Layout, order, and organization of information
    5. Color style – Styles I through IX per application (electronic equipment defaults to Style II – black background/white characters)
    6. Dimensions – Standard sizes from specification Table II or custom dimensions
    7. Thickness requirements – If different from specification minimums
    8. Mounting provisions – Holes, adhesive backing, or other attachment method
    9. Material specifications – If specific materials are required beyond “contractor’s selection”
    10. Testing requirements – Whether testing is required and which tests
    11. First Article Inspection – If FAI is required before production
    12. Sampling and inspection – Lot acceptance/rejection criteria
    13. Packaging requirements – How labels should be packaged for delivery

    Example specification language:

    “Identification plates shall conform to MIL-DTL-15024G, Type H, Style II, Size 10. Plates shall include the following information in the specified format: [list data elements]. First Article Inspection is required. Testing per specification Table IV shall be performed on initial lot and every six months thereafter.”

    Contractor Responsibilities

    Material selection: Unless specifically mandated, contractors select materials that meet specification requirements for the intended environment and application.

    Quality assurance: Contractors must maintain quality systems capable of ensuring consistent compliance, with documented procedures for inspection, testing, and nonconformance handling.

    Documentation: Contractors must provide Certificates of Conformance, test reports when applicable, and maintain traceability records.

    Design approval: When information plates (instructional/operational content) are required, contractors must submit proposed designs for customer approval before production.

    Final Thoughts on MIL-DTL-15024

    MIL-DTL-15024 represents decades of military engineering refinement, creating identification solutions that survive the harshest operational environments—from carrier deck saltwater spray to Arctic cold to jet engine heat. Understanding the distinction between revision F (1997) and current revision G (2018) ensures your labels meet contract requirements for both legacy and new defense programs.

    With 12 distinct types and rigorous testing protocols including 336-hour salt spray exposure and 4,000-cycle abrasion testing, the specification guarantees that critical equipment information remains legible throughout the entire service life of military assets.

    Success with MIL-DTL-15024 hinges on three fundamentals: selecting the appropriate type for your environmental conditions, maintaining comprehensive compliance documentation, and working with experienced suppliers who understand both technical specifications and military qualification processes.

    Whether you’re marking aircraft instrumentation, naval systems, ground vehicles, or adopting mil-spec standards for commercial applications in oil & gas or marine industries, this specification provides the proven framework for identification that withstands decades of service while supporting mission readiness, maintenance efficiency, and operational safety.

    Frequently Asked Questions

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